Mixing and packaging of ingredients - medium line
Production capacity: 5-20 tons/day
Application areas: food, medicine, fine chemicals, feed additives, plastics, rubber, pesticides, titanium dioxide, PVC powder, plasticizers, calcium carbonate, iron oxide, colored mortar, refractory materials, etc.
Introduction: This equipment is a semi-automatic production line designed for the feeding, mixing, and packaging of chemical, food, and pharmaceutical powders. Materials are directly fed into the mixer or vacuum feeding machine manually and pumped into the mixer. The mixing process selects different mixing machines based on the different physical properties of the powder (including the stacking density, particle size, moisture content, flowability of the material, whether liquid mixing is needed, whether vacuum mixing is needed, dynamic expansion of the powder, etc.). After mixing, the finished product is placed in the buffer of the silo for packaging, and packaging is selected based on the different requirements of the product, including 1-5kg medium packaging or 10-25kg large packaging. After the entire production process is completed with feeding and mixing, it is placed in the cache bin and packaged below. The mixer continues to feed and mix, achieving continuous operation and improving work efficiency to achieve semi-automatic production.
Technical parameters:
1. This system consists of feeding system, mixer, finished product silo, packaging machine, etc
2. Manually lift the powder onto the platform through a lifting platform, unpack it and directly put it into the mixer, or use a vacuum feeder or bucket elevator to transport it into the mixer -->The mixer mixes the materials evenly within 5-10 minutes -->Open the mixer valve to quickly put the finished product into the product bin -->The mixer mixes the next batch -->The packaging machine slowly packages the materials in the finished product bin without wasting mixing time -->Complete a continuous working process
3. The mixing process selects different mixing machines based on the different physical properties of the powder (including the stacking density, particle size, moisture content, flowability of the material, whether to add liquid mixing, whether to add mixing and vacuum mixing, powder dynamic expansion, etc.)
4. The packaging machine can be selected in various forms according to user requirements, such as 1-5kg medium packaging or 10-25kg large packaging.
5. Production process: a small amount of liquid can be added for mixing. The liquid can be injected into the mixer in the form of spray for uniform mixing to prevent the phenomenon of pilling and agglomeration after the liquid is directly added.
6. Production process: Do you need heating, insulation, and reaction
7. The contact between equipment and materials is made of SUS304 or 316L stainless steel. If the user has special requirements, full stainless steel can be used, but the cost is slightly higher.
8. This system is equipped with complete dust removal equipment, with very little feeding and packaging dust, improving the working environment of workers and increasing their production efficiency.
9. After all, the production line is composed of multiple devices, and complete cleaning definitely requires a certain amount of time and labor. It is recommended that users produce 1-2 types of products on one production line. If multiple products need to be produced, please build multiple production lines in parallel.
Working principle:
1. This system consists of feeding system, mixer, finished product silo, packaging machine, etc
2. Manually lift the powder onto the platform through a lifting platform, unpack it and directly put it into the mixer, or use a vacuum feeder or bucket elevator to transport it into the mixer -->The mixer mixes the materials evenly within 5-10 minutes -->Open the mixer valve to quickly put the finished product into the product bin -->The mixer mixes the next batch -->The packaging machine slowly packages the materials in the finished product bin without wasting mixing time -->Complete a continuous working process
3. After all, the production line is composed of multiple devices, and complete cleaning definitely requires a certain amount of time and labor. It is recommended that users produce 1-2 types of products on one production line. If multiple products need to be produced, please build multiple production lines in parallel.
Product advantages:
1. This system is equipped with complete dust removal equipment, with very little feeding and packaging dust, improving the working environment of workers and increasing their production efficiency.
2. The mixing machine, silo, and packaging machine accessories of this system are all equipped with cleaning ports, and the parts in contact with the materials are made of stainless steel.
3. After all, the production line is composed of multiple devices, and complete cleaning definitely requires a certain amount of time and labor. It is recommended that users produce 1-2 types of products on one production line. If multiple products need to be produced, please build multiple production lines in parallel.
Large batch mixed packaging system
Production capacity: 2-20 tons/batch
Application fields: pharmaceutical intermediates, chemical intermediates, essence and fragrances, battery materials, dyes, mineral powder mining, etc
Introduction: In the production process of chemical, pharmaceutical, and food raw materials, due to the same product being processed and produced by multiple equipment such as reaction, drying, and crushing, or the production time resulting in taste differences, color differences, particle size differences, etc., these different products need to be evenly mixed to become a batch of products, improve product stability, economy, etc. Shanghai Chenxin has designed a large-scale mixing system for this process requirement. The raw materials that have been continuously produced in the past are directly pumped into the intermediate buffer bin through the vacuum feeding system, transferred for a certain time and amount, and then transported into the mixer through a vacuum conveyor or manually fed into the mixer. After all the raw materials are put into operation, the mixer is started to mix the products for a day into one batch, and finally packaged into ton or 25kg packages to complete production.
Technical parameters:
1. In the production process of chemical, pharmaceutical, and food raw materials, due to the processing and production of the same product by multiple equipment such as reaction, drying, and crushing, or the production time resulting in taste differences, color differences, particle size differences, etc., these different products need to be evenly mixed to become a batch of products, improve product stability, economy, etc. This generally requires mixing in large batches, and sometimes requires mixing dozens of tons of products simultaneously.
2. Shanghai Chenxin requires the design of a large-scale mixing system for this process. The front raw materials are directly pumped into the mixer through a vacuum feeding system or manually fed into the mixer. After all the raw materials are put into operation, the mixer is started to mix the products of the day into one batch, and finally packaged into ton or 25kg bags to complete production.
3. The system is seamlessly connected with the spray tower, granulator, grinder, pulverizer, dryer, etc. in front, so there is less dust in the production process.
4. Choose a horizontal screw belt mixer or a vertical screw belt mixer, with uniform mixing and large batch output, and a maximum batch mixing capacity of 20-50 tons.
5. Choose ton bag packaging or 25kg packaging to meet different product requirements.
6. The equipment is made of 304 or 316 stainless steel, which can meet different environmental requirements.
Working principle:
1. In the production process of chemical, pharmaceutical, and food raw materials, due to the processing and production of the same product by multiple equipment such as reaction, drying, and crushing, or the production time resulting in taste differences, color differences, particle size differences, etc., these different products need to be evenly mixed to become a batch of products, improve product stability, economy, etc. This generally requires mixing in large batches, and sometimes requires mixing dozens of tons of products simultaneously.
2. Shanghai Chenxin requires the design of a large-scale mixing system for this process. The front raw materials are directly pumped into the mixer through a vacuum feeding system or manually fed into the mixer. After all the raw materials are put into operation, the mixer is started to mix the products of the day into one batch, and finally packaged into ton or 25kg bags to complete production.
3. The system is seamlessly connected with the spray tower, granulator, grinder, pulverizer, dryer, etc. in front, so there is less dust in the production process.
Equipment advantages:
1. Choose a horizontal screw belt mixer or a vertical screw belt mixer, with uniform mixing and large batch output, and a maximum batch mixing capacity of 20-50 tons.
2. The equipment is made of 304 or 316 stainless steel, which can meet different environmental requirements.
3. The system is seamlessly connected with the spray tower or granulator or pulverizer in front, so there is less dust in the production process.
4. Considering that the entire feeding process of this production process is relatively long, in order to save energy, it is not possible to start feeding. Large batches of mixers can be stopped for feeding and started with feeding.